a. Plant Capacity : 1.6 M.T./batch i.e. 5 M.T./day b. No.of days : 300 days/Year c. No. of shifts per day : Three d. Efficiency : 85% i.e.4.25 M.T./day e. Production Envisaged : 1275 M.T./annum
2 Fixed Cost:
(Rs.in Lacs)
a. Land Cost 1500 Sq.Mtr. @300/- 4.50
Development 0.50
5.00
b. Buildings
a) Factory Building, Godowns,Laboratory 10.00
Elect.Room etc.
b) Tubewell 0.50
c) Civil Work for Foundation etc. 1.00
11.50
3 PLANT AND MACHINERY:
a) Main plant 23.50
b) Accessories 4.43
c) Electric & power fittings 1.30
d) D.G. Set 3.25
e) Taxes/duties/Tr. On 23.50 @ 15% 3.53
f) Erection charges & know-how 1.50
37.51
4 OTHER PLANT AND MACHINERY:
Furnitures & Office Exp. 0.5
Preliminary & pre-oprative Exp. 1.5 2.00
Total Fixed cost 56.01
COST OF PRODUCTION/ANNUM
CASH OPERATIVE EXP.
Basis: 1275 MT/Annum
1. Raw Materials
a. Hydrated Lime 958 2500/- 23.95
b. Chlorine 540 9000/- 48.60
c. Hydrated lime 25 2000/- 0.50 73.05
for pollution control
2. Packing Materials
a. HDPE bags with PVC 5100 6 3.06
liner of 25 Kg packing
b. Stitching charges 0.10 3.16
3. Utilities
Connected load 110 HP
work load 65 HP
Power: 65x0.246x24 Hrsx300x2.50x0.85 7.42
Furnace Oil: 15 Ltrs/hr
Working 6 hrs-15x6x300x10 2.70
Water: (Own) 0.00 10.12
4. Salary & Wages 5.00
5. Administrative & Misc. exp. 2.50
6. Repairs & Maintenace & spare Parts 2.00
Total Cash operative Expenses 95.83
Say 96.00
NON CASH OPERATIVE EXP.
INTEREST :
On term loan 42 lacs @ 16.5% 6.93
Bank loan 13 lacs @ 16.5% 2.15
Unsecured loan 8 lacs @ 18% 1.44
10.52
DEPRECIATION
Building 5% 12 0.6
Plant & Machinary 20% 41.26 8.25
Others 10% 2 0.2
9.05
Total 19.57
TOTAL COST OF PRODUCTION
1. Cash operative exp. 96.00
2. Non Cash operative exp. 19.57 115.57
WORKING CAPITAL REQUIREMENT
No. Item Period Total Bank Margin Money
1 Raw Materials 1/2 month 3.04 2.28 25% 0.76
2 Packing Materials 1 month 0.26 0.19 25% 0.07
3 Finished Goods 1/4 month 2.79 2.09 25% 0.70
4 Receivable 1 month 11.15 8.37 25% 2.78
5 Working expenses 2 month 3.27 0.00 100% 3.27
Grand total 20.51 12.93 7.58
COST OF PROJECT
Fixed Asset 56.00
Margin for working capital 7.58 63.58
SOURCE OF FINANCE
1. Promoters contribution 13.58
2. Term loan @ 75% on fixed 42.00
assets 56 lacs
3. Unsecured loan 8.00 63.58
SUBSIDY: Not considered
SALES REALISATIONS
1. S.B.P. 1275 MT 10500/- per Tonne 133.87
PROFITABILITY/ANNUM
Total cost of production 115.57
Sales realization 133.87
Profit per annum 18.30 Lacs