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Profile on Medium Sized Plain and Studded GOLD & SILVER JEWELLERY Casting Project
Introduction:
Manufacturing of jewellery through investment casting process has become very popular all over the world. In developed countries and also in most of the Far-East countries manufacturers of gold and silver jewellery are using this process irrespective of their scale of production. It is catching up very fast in India as well and almost all of the factories situated in various Export Promotion zones have based their manufacturing on casting process only. This works out to be the best option as it employs the capabilities of machine for quantity and excellence of artisans for quality production. This profile has been drawn to set-up a medium sized factory.
Capacity:
The total installed capacity of the project is estimated to be 6000 Kgs. of Gold/Silver jewellery.
Capacity
utilization has been estimated as under:
| Year of Production |
I |
II | III | IV | V |
| Capacity Utilization | 30% | 35% | 40% | 45% | 50% |
| i) Gold | 5% | 7% | 10% | 15% | 20% |
| ii) Silver | 25% | 28% | 30% | 30% | 30% |
Cost of Project:
Rs. Lacs
1. Land and Development 6.50
2.
Building 50.58
3.
Plant
& Machinery
i.
Indian
5.00
ii.
Imported 45.00
iii Training and Installation
1.00
4.
Miscellaneous Fixed Assets 16.50
5.
Preliminary Expenses 5.00
6.
Pre-Operative Expenses 1.50
7.
Contingency 5.00
8.
Margin money for Working Capital 35.30
-------------------
Means of Finance:
i. Promoter’s Contribution 77.95
ii.
Term
Loan
93.43
---------------------
Total
171.38
Location:
No specific location has been proposed for this project as it can be set up in any industrial or commercial area having specific security. The cost of land for the present profile has been taken @ Rs. 650.00 per sq. meter for a plot of 1000 sq. meter and only one floor of building has been proposed to be built. But considering the cost of land at a higher rate at certain places, the same project can be set up on a smaller plot of land with a multi-floor construction.
Main Plant &
Machinery :
i. Digitally controlled Vulcanizer
ii. Vacuum Wax injection system
iii. Investment vaccumizer-cum-embedding machine
iv. Dewaxing furnace
v. Digitally controlled Burn out Furnaces
vi. Computer controlled Vacuum Pressure casting machine
vii. Variable Speed Magnetic Polisher
viii. Variable Speed Vibrating Polisher
ix. Buffing Machines with suction device
x. Flexible shaft finishing and setting motors.
xi. Work benches for finishing and setting artisans.
Miscellaneous Fixed
assets:
i. Power Generator
ii. Air conditioners
iii. Personal Computers
iv. Fax Machines and Photocopier
v. CCTV and other security devices
vi. Office furniture and fixtures
vii. Safe Vault for precious metals
viii. Plumbing and drainage system
ix. Electric installations.
x. Vehicle for the factory
xi. Miscellaneous tools and equipment.
Man Power
Requirements:
i. Administration 20
ii. Sales 9
iii. Production-Direct 88
iv. Production Indirect 15
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Total 132
Production Plans, Sales Revenue and Profitability:
| Year | I | II | III | IV | V |
| Production in Kgs. | |||||
| Gold Jewellery | 300 | 420 | 600 | 900 | 1200 |
| Silver Jewellery | 900 | 1008 | 1080 | 1080 | 1080 |
| Sales Revenue (in Rs. Lacs) | |||||
| Exports | 89.10 | 246.76 | 316.88 | 421.86 | 526.84 |
| Local Sales | 961.56 | 1589.22 | 2239.00 | 3311.52 | 4384.04 |
| Profitability (net after taxes) | 6.12 | 48.52 | 95.38 | 162.56 | 259.16 |