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Latex Thread

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INTRODUCTION: 

LATEX THREAD IS WIDELY USED IN TEXTILE INDUSTRIES. IT IS USED FOR THE MANUFACTURE OF ELASTIC TAPE. ELASTIC TAPES ARE WIDELY USED IN GARMENTS FOR THE MANUFACTURE OF UNDERWEAR, TROUSERS, LADIES UNDERWEAR, GARMENTS, SUITCASES AND SO MANY DIFFERENT ITEMS. DEMAND IS UNLIMITED.

SPECIFICATIONS:                  

LATEX OR ELASTIC THREAD IN COUNTS 32, 34, 36 ARE USED FOR THE MANUFACTURE OF COTTON AND SILK ELASTIC TAPES.

RAW MATERIAL FOR ELASTIC TAPES:

ELASTIC TAPES ARE WIDELY MANUFACTURED IN INDIA USING AS LATEX THREAD AS THE MAIN RAW MATERIAL.

CAPACITY:

THIS PROPOSED PLANT CAN MANUFACTURE 500 KGS OF LATEX THREAD PER 8 HR. SHIFT IN 2 LINES. PLANT CAPACITY IS 12.5 TONNES ON 8 HR SHIFT PER 25 WORKING DAYS.

PROCESS:

CREAMED LATEX OR 60% CENTRIFUGED LATEX IS USED AS MAIN RAW MATERIAL. LATEX  IS DE-AMMONISED AND COMPOUNDED WITH SULPHUR AND RUBBER ACCELERATORS. THEN RUBBER CHEMICALS ARE MANUFACTURED IN BALL MILL FOR 48 HOURS. COMPOUNDED LATEX IS CHARGED INTO EXTRUSION TANK AND EXTRUDED OUT MANUALLY FROM THE GLASS NOZZLES OF 28, 30, 32, 34, 36, 38 COUNTS SIZE. IT IS PASSED THROUGH ACID BATH AND THEN INTO WATER BATH. THEN THE THREADS ARE AUTOMATICALLY CARRIED INTO THE DRYING CHAMBER, THEN INTO DUSTING CHAMBER AND FINALLY IT IS WINDED INTO ROLLERS AND COLLECTED INTO COLLECTION CHAMBER. IT IS FINALLY WINDED INTO WINDING FRAMES MANUALLY AND DRIED. AFTER THAT IT IS VULCANISED INTO WATER AT 100 DEGREES C FOR 1 HR AND PACKED.

COST OF EXTRUSION PLANT:

2 NOS EACH OF 50 KGS WITH GLASS NOZZLES, SIS BATH, WATER, DRIER, DUSTING CHAMBER, COLLECTION CHAMBER, WINDING FRAMES, 50 KG OF STEAM/HOUR CAPACITY OF MINI BOILER, VULCANIZER WITH BALL MILL--TURN KEY BASIS: RS 14.00 LAKHS

PROFITABILITY:

COST OF PRODUCTION: ABOUT RS 80/-
SELLING EX-FACTORY PRICE: RS 90 TO 93/-
NET PROFIT AT LEAST RS 10/KG

REQUIREMENTS OF PROJECT:

SHED SIZE: 30 FEET X 80 FEET
POWER REQUIRED: 25 HP
WATER REQUIRED: 1000 LITRES
WORKERS REQUIRED: 8
PROJECT COST AROUND RS 30.00 LAKHS

OWN INVESTMENT: AROUND RS 10.00 LAKHS

For a detailed Project Report write to Vinayak Project Consultants with a DD of Rs 2100/-(Two thousand and one hundred only) payable at Jaipur to:

General Manager
Vinayak Project Consultants

2nd floor, Gangwal Bhawan,
Mahaveer Marg, MI Road,
Jaipur-302015