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Introduction: There is a huge demand of Terry Towels in the world. The project has been conceived as a 100% Export Oriented
Project. The unit is proposed to have an installed capacity of 750 TPA of toweling
material. Since the unit would be primarily catering to the
international markets, the unit would be utilizing of state of art plant and
machines including air jet looms from world renowned suppliers.
The width proposed is of 260 cms. This
has been considered in order to give the unit a flexibility of manufacturing the
complete rate of toweling fabrics, which includes besides towels, hand clubs,
bath- robes etc. Plant & Machinery: The cost of imported plant & machinery is around
Rs. 265.00 lacs and the balance of Rs. 140.00 lacs constitute cost of plant
& machinery, which is proposed to be sources from indigenous machinery
manufacturers. The plant has been
envisaged to be eco-friendly and proposes to set up a 100% recycling effluent
treatment plant, which has been incorporated as an integral part of the project.
Raw materials & consumables: The unit would be sourcing its requirement of raw
material in the form of cotton yarn of counts 14’s, 16’s, 12’s, 2/20’s,
2/24’s indigenously, which is readily available.
The unit would be consuming a total of 825 tones of cotton yarn per annum
at 100% capacity utilisation, this includes 10% of wastage.
Varieties of consumables such ground warp, pile yarn, processing
chemicals and packaging materials would be required. Cost of the project:
Means of Finance:
Manpower: The project would be employing a total of 145 persons
including 30 factory staff and 100 factory workers in three shift working.
The rest will be management staff. Utilities: The unit would require on installed load of 562 KVA.
The total electricity requirement is planned to be approx. 96,000 units
per month. 100% load generating sets are also proposed to be installed. The unit would also be requiring a steam generation
facility which would consist of 3 tons per
hour fuel fired boiler. The total water consumption by the unit is estimated
to be 56,000 KL per annum which is proposed to be met by 2 tube wells of 6”
dia each. Production & sales: With an installed capacity of 750 TPA of toweling
fabric, the unit is estimated to achieve 70%, 80% & 90% capacity utilization
in the 1st, 2nd & 3rd year of
operations. The unit is expected to achieve a total sales turnover of
Rs.1298.00 lacs in the 1st year. The sophisticated looms should ensure minimum
defects. The fresh grade is
estimated to constitute 90% of the total production, second grade at 8% and the
balance 2% of rejects. A selling
price of Rs.255.00, Rs.191.00 and
Rs.120.00 per kg., respectively has been assumed above. (Note: Plants of other capacities are also possible. Please write to vpcs@unlimitedprojects.com for Project Report on this project) |
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