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ECONOMIC HIGHLIGHTS FOR THE MANUFACTURE OF 

STABLE BLEACHING POWDER

 (CAPACITY 1.25 M.T./BATCH OR 3.75 M.T./DAY)

For other capacities see here.

Production Basis:

a.  Plant Capacity   :  1.25 M.T./batch i.e.  3.75 M.T./day
b.  No.of days   :  300 days/Year
c.  No. of shifts per day   :  Three
d.  Efficiency   :   80%  i.e.3 M.T./day
e.  Production Envisaged   :   900 M.T./annum

Fixed Cost:

1. Land                                                                                                               Rs. 2.50 lacs

2. Buildings:

S.No. Particulars Size Area Rate Amount

1

 Factory Shed 20*20*35 400 300/- 1.20
2 Raw Material Godown 30*20*16 600 150/- 0.90
3 Finished Godown 30*20*16 600 150/- 0.90
4 Electric Room 10*20*16 200 150/- 0.30
5 Office and Lab 20*20*16 400 150/- 0.60
6 Border Room 10*10*16 100 150/- 0.15
7 Boundary Wall   L.S   0.50
8 Under groundwater storage tank,        
9 Lime tank, Foundation, pillers etc.   L.S   1.25
   SUB TOTAL        5.80
10  Add:  Contingencies  @ 10%       0.58
    TOTAL      

 6.38

    say Rs.6.40 lacs    

3. Plant and Machinery:-

    a) Main machinery:

S.No. Item Quantity Rate Amount Supplier
1 Chlorinator 1  No. 9.50 9.50 T.S.E
2 D.R.S.C 1  No. 0.50 0.50 T.S.E
3 Hopper 2 Nos. 0.40 0.40 T.S.E
4 Hopper 1  No. 0.13 0.13 T.S.E
5 Cl2 Header 1  No. 0.16 0.16 T.S.E
6 S.S.Pump 1  No. 0.20 0.20 T.S.E
7 Boiler 1  No. 0.65 0.65 T.S.E
8 Rotary Valve 1  No. 0.20 0.20 T.S.E
9 Monorail 1  No. 0.06 0.06 T.S.E
10 Spray Pond Header 1  No. 0.16 0.16 T.S.E
11 Moluculator 1  No. 0.60 0.60 T.S.E
12 Barometric Condensor 1  No. 0.45 0.45 T.S.E
13 FRP Pipe Fitting 1  No. 0.20 0.20 T.S.E
        13.25  
  Add. Excise C.S.T.,Forwarding        
  Charges etc.@ 20%     2.65  
        15.90  

    b) Other Plant & Machinery:

1 Monoblock Pump 1  No. 0.05 Open Market
2 Weighing Scale 1  No. 0.05 Open Market
3 Weighing Scale 1  No. 0.40 Open Market
4 Bag Closing Machine 1  No. 0.07 Open Market
5 Vacuum Pump 1  No. 0.60 Open Market
6 Chain Pully Block 1  No. 0.10 Open Market
7 M.S.Structure L.S 1.00 Open Market
8 Mechanical Accessories L.S 1.20 Open Market
9 Lab equipments L.S 0.10 Open Market
10 Electric Fittings L.S 1.00 Open Market
      4.57  
  Add:taxes duties, forwarding charges@10%   0.45  
      5.02  

    c) Erection & Process know how:                                                             Rs 1.00 lacs

Total Cost of plant & Machinery : 

Total Cost of plant & Machinery  a+b+c = 15.90 + 5.02 + 1.00 21.92
Add:  Contingencies  @ 5%  

 1.09

    23.01
   say Rs.23.00 lacs  

4. Other assets:

Furniture & Fixtures 0.15
Fire Fighting Equipments 0.10
Preliminary & preoperative exp. 0.75

Total

 1.00

TOTAL VALUE OF FIXED ASSETS:

Land 2.50
Building 6.40
Plant & Machinery 23.00
Other 1.00

TOTAL

 32.90

5.  COST OF PRODUCTION:

CASH OPERATIVE EXP.

(i) Raw material :

a.   Hydrated Lime 700 4500/- 31.50  
b. Chlorine 420 6000/- 25.20 56.70

(ii) Packing materials :

a.  HDPE bags with liner of 25 Kg . Packing 36000 6.00 2.16  
b.  Stitching charges     0.24 2.40

(iii) Utilities :

Power: 50 H.P. load 50*0.746*24*300*2.50*.85   5.71  
Coal:- 150 M.T.  @ 3000/- 4.50  
Water:- L.S.   0.29

 10.50

(iv) Salary & Wages :                                                                             Rs. 8.00 lakhs

(v) Other expenses :

a. Postage, Telegram, Telephone etc. 0.36  
b. Printing & Stationary 0.12  
c. Conveyance & Travelling 0.68  
d, Rates , taxes 0.12  
e. Staff welfare 0.24  
f. Insurance , Audit fee    0.24  
g. Misc. Exp. 0.24  
h. Repair 1.08  
I. Selling exp. 3.00

 6.00

NON CASH OPERATIVE EXP.

(i) Interest :

On term loan      20.00  18% 3.60  
On working capital loan      10.70  18% 1.93  
On unsecured loan      05.00  18% 0.90

 6.43

(ii) Depreciation :

Building         6.40  5% 0.32  
Plant & Machinery       23.00  20% 4.60  
Others         1.00  10% 0.10

 5.02

TOTAL COST OF PRODUCTION :

1.     Cash operative exp.       83.60
2.     Non  Cash operative exp.       11.45
          95

6. Working Capital Requirement:

No. Item Period Total Margin Money Bank
               
1 Raw Materials   1/2 month 2.35 25% 1.75 0.60
2 Packing Materials   1 month 0.20 25% 0.15 0.05
3 Finished Goods in Stock            
  (Basis 80% of sales             
  realisations)   1/4 month 2.00 25% 1.50 0.50
4 Credit sales   1 month 9.75 25% 7.30 2.45
5 Working expenses   2 month 2.05 100% nil 2.05
               
  Grand total     16.35   10.70 5.65

7. COST OF PROJECT :

 1 Fixed cost      

 32.9

 2 Margin for working capital         5.65
           Total 38.55

8. SOURCE OF FINANCE :

1.  Own contribution         9.05
2.   Term loan         20.00
3.   Subsidy         4.50
4.   Unsecured loan         5.00
         Total 38.55

9. SALES REALISATIONS :

  Stable Bleaching Powder 900 M.T.  @ 13000 /- 117.00

10. PROFITABILITY :

Total cost of production   95.05
Sales realization   117.00
  Profit per annum Rs. 22.00 lacs