For other capacities see here.

BASIS:

A.	Plant capacity                    : 3.3 M.T. / batch i.e  10 M.T. / day
B.	No. of working days		  : 300 per year
C.	No. of shifts                     : 3
D.	Efficiency           		  : 80% i.e. 8 MT per day
E. 	Production Envisaged		  : 2400 M.T.  / annum
F	Connected load			  : 175 HP



1. FIXED COST:						    (Rs. in lacs)

   i.	LAND: (2000 sq.mts)					 1.00
      
   ii.	BUILDINGS & OTHER CIVIL JOBS: 				11.55
	
   iii.	PLANT & MACHINERY:
            
	A.	Main plant					31.42
	B.	Exclusions					18.85

	Cost of plant & Machinery				50.27

   Add:	18% for excise, sales tax, packing, 			 9.06
	Forwarding, freight, transit insurance etc.
   Add:	Labour & supervision for erection & know how		 2.00
								61.33
   Add:	Contingencies @ 10%				 	 6.13

	Total Cost of Plant & Machinery				67.46 
						Say 		67.50

   iv.	OTHER ASSETS:

	a. Furniture & office equipment				0.50				
	b. Preliminary & Pre-operative exp.			6.00
    	   including interest, salary, during
    	   construction.
	c. Laboratory equipment					0.25
	d. Fire fighting equipments				0.25
						Total		7.00

   TOTAL FIXED COST:-

	1. Land							1.00
	2. Building & other civil work			       11.50
	3. Plant & machinery				       67.50
	4. Others						7.00
						Total	       87.00	

2. ESTIMATED COST OF PROJECT:

	A. Fixed cost						87.00
	B. Margin for working capital				11.63
						Total		98.63

3. SOURCE OF FUNDS:

	a. Own capital							15.38
	b. Term loan from financial corporation				65.25
   	   @ 75% on fixed asset cost of Rs. 87.00 lacs
	c. Unsecured loan				   		 5.00
						Total			98.63

4. COST OF PRODUCTION PER ANNUM: 			

CASH OPERATIVE EXPENSES

Basis:	2400MT / Annum

A. RAW MATERIAL:

S.No.	Item	  	Qty	Rate/MT	    Amount in Lacs
1	Hydrated lime	1860 MT	4500/-		83.70
2	Chlorine	1110 MT	4625/-		51.35
	Total				       135.05

B. PACKING MATERIALS:

S.No.	Item	  			Qty		Rate/MT	    Amount in Lacs
a.	HDPE Bags with PVC liner	96000 nos.	@ 9/-		8.64
	Of 25 Kgs packing
b.   	Stitching expenses						0.86
	Total								9.50

C. UTILITIES:

a. Power (Connected load 175 HP				17.10
   Average workload 150HP)
b. Furnace oil for boiler (FO consumption		 5.75
   40 ltrs/hr @ 8/- per ltr.								
   Total						22.85

D. WAGES & SALARIES:					11.16

E. ADMINISTRATIVE & MISC. EXPENSES		         3.48

F. REPAIR & MAINTENANCE EXPENSES:-

  a. Building cost Rs. 11.50 lacs @ 2.5%  		 0.29
  b. Plant & Machinery cost Rs. 67.50 lacs @ 2.5%	 3.38
     Total						 3.67

TOTAL CASH OPERATIVE EXPENSES:-

A. Raw Materials					135.05
B. Packing Materials					  9.50
C. Utilities						 22.85
D. Salary & Wages					 11.16
E. Admn. & Misc. expenses				  3.48
F. Repair & Maintenance					  3.67
	Total						185.71

NON-CASH OPERATIVE EXPENSES

A.  INTEREST:

a. Term loan 65.25 lacs @ 17.5%				11.42
b. Bank loan on24.60 lacs @ 18%				 4.43
c. Unsecured loan 5.00 lacs @ 18%			 0.90
	Total						16.75

B.  DEPRECIATION:

a. Building	Rs. 11.50 lacs @5%			 0.58
b. P & M	Rs. 67.50 lacs @ 20%			13.50
c. Other assets	Rs. 7.00 lacs @10%			 0.70
   Total						14.78

TOTAL NON-CASH OPERATIVE EXPENSES:			31.53


TOTAL COST OF PRODUCTION

a. Cash operative expenses			       185.71
b. Non-cash operative expenses				31.53
   Total					       217.24							 

5. SALES REALISATION:
	
SBP		2400 MT		@ RS. 11000/-          264.00


6. PROFITABILITY:

1. Total cost of production			       217.24
2. Sales realization				       264.00
   Profit per year 					46.76

7. WORKING CAPITAL:

S.No. Item		Period	Margin	 Total Amount	Bank Fund	Margin Money
1     Raw Material	½ month	25%		 5.60	     4.20		1.40
2     Packing material	1 month	25%		 0.80	     0.60		0.20
3     Finished goods	¼ month	25%		 4.40	     3.30		1.10
4     Credit sale	1 month	25%		22.00	    16.50		5.50
5     Working expenses	1 month	100%		 3.43	     -			3.43
      Total					36.23	    24.60	       11.63