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ECONOMIC HIGHLIGHTS OF HYDRATED LIME PROJECT
CAPACITY 100 MT / DAY

BASIS:

A.	No. of working days		: 300 per year
B.	No. of shifts			: 3
C.	Plant capacity			: 100 MT / Day i.e. 30000 MT / year
D.	Production envisaged 85%	: 25500 MT / year, say 25000 MT per year
E. 	Increase in weight in hydration	: 15%
FIXED COST: (Rs. In lacs) 1. LAND: 4000 sq. meters @ 100/-per sq.meters 04.00 Add: Registration charges etc. @ 10% 00.40 04.40 2. BUILDING: A) Main shed 60' x 150' = 9000 sq. ft. @ 160/- 14.40 B) OTHER CIVIL WORK: a. Tube well with 10 HP Electric motor-1 No. 01.20 b. Under-ground water storage tank- 1 no. 00.40 c. Civil work for foundation / sillo pits 01.00 d. Boundry-wall, gate and road 01.50 18.50 Add. Contingencies 10% 01.85 20.35 3. PLANT & MACHINERY: A) Main Plant 41.09 B) Other items 12.72 53.81 Add: Transportation/ Taxes / 15% 08.07 Duties, transit insurance Add: Electrification including Transformer 05.00 Add: Erection-labour / supervision etc. 03.00 69.88 Add: Contingencies 10% 06.98 76.86 Say 77.00 4. OTHER ASSETS: a. Furniture & office equipment 00.50 b. Fire fighting equipment 00.10 c. Preliminary & Pre-operative exp. 06.50 d. Motor car 05.00 12.10 5. TOTAL FIXED COST:- 1. Land 04.40 2. Building & other civil work 20.35 3. Plant & machinery 77.00 4. Others 12.10 113.85 6. TOTAL PROJECT COST: A. Fixed cost 113.85 B. Margin for working capital 22.00 135.85 7. SOURCE OF FUNDS: a. Own capital 40.48 b. Term loan from financial corporation Land 75% of 4.40 03.30 Buildings 75% of 20.35 15.25 P & M 75% of 77.00 57.25 Other assets 75% of 12.10 09.07 85.37 C. Un secured loan 10.00 135.85 8. COST OF PRODUCTION PER ANNUM: 25000 MT A. RAW MATERIAL: S.No. Item Qty Rate / MT Amount in Lacs 1 Quick lime 21750 MT 1600 348.00 B. PACKING HDPE Bags (40 Kg) 1. New 606250 @ 8/- 48.50 2. Used 187500 @ 4/- 07.50 3. Stitching expenses 01.50 57.50 C. UTILITIES: Power & Water 09.00 D. WAGES & SALARIES:- a. Wages 15.00 b. Others 04.00 19.00 E. OTHER EXPENSES 15.00 F. INTEREST:- a. Term loan Rs. 85.37 @ 20% 15.36 b. On working capital loan on 10.26 57.00 @ 18% c. Unsecured loan on Rs. 10.00 @ 18% 01.80 27.42 G. DEPRECIATION: a. Building Rs. 20.35 lacs @5% 01.02 b. P & M Rs. 77.00 lacs @ 20% 15.40 c. Other assets Rs. 12.10 lacs @15% 01.81 18.23 TOTAL COST OF PRODUCTION 494.15 9. SALES REALISATION: 1. Hydrated lime grade A 17500 MT @ 2600/- 455.00 2. Hydrated lime grade B 7500 MT @ 1500/- 112.50 567.50 Less sales expenses @ 3% 17.00 Net sales realization 550.50 10. PROFITABILITY: 1. Total cost of production 494.15 2. Sales realization: 550.50 56.35 11. WORKING CAPITAL: S.No. Item Period Margin Total Amount Bank Fund Margin Money 1 Raw Material ½ month 25% 14.50 10.88 3.62 2 Packing material1 month 25% 04.80 3.60 1.20 3 Finished goods ¼ month 25% 9.34 7.00 2.34 4 Receivables 1 month 25% 47.30 35.50 11.80 5 Expenses 1 month 100% - 3.00 Total 78.94 56.98 21.96 Say 79.00 57.00 22.00