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ECONOMIC HIGHLIGHTS OF HYDRATED LIME PROJECT
CAPACITY 100 MT / DAY
BASIS:
A. No. of working days : 300 per year
B. No. of shifts : 3
C. Plant capacity : 100 MT / Day i.e. 30000 MT / year
D. Production envisaged 85% : 25500 MT / year, say 25000 MT per year
E. Increase in weight in hydration : 15%
FIXED COST: (Rs. In lacs)
1. LAND:
4000 sq. meters @ 100/-per sq.meters 04.00
Add: Registration charges etc. @ 10% 00.40
04.40
2. BUILDING:
A) Main shed 60' x 150' = 9000 sq. ft. @ 160/- 14.40
B) OTHER CIVIL WORK:
a. Tube well with 10 HP Electric motor-1 No. 01.20
b. Under-ground water storage tank- 1 no. 00.40
c. Civil work for foundation / sillo pits 01.00
d. Boundry-wall, gate and road 01.50
18.50
Add. Contingencies 10% 01.85
20.35
3. PLANT & MACHINERY:
A) Main Plant 41.09
B) Other items 12.72
53.81
Add: Transportation/ Taxes / 15% 08.07
Duties, transit insurance
Add: Electrification including Transformer 05.00
Add: Erection-labour / supervision etc. 03.00
69.88
Add: Contingencies 10% 06.98
76.86
Say 77.00
4. OTHER ASSETS:
a. Furniture & office equipment 00.50 b. Fire fighting equipment 00.10
c. Preliminary & Pre-operative exp. 06.50
d. Motor car 05.00
12.10
5. TOTAL FIXED COST:-
1. Land 04.40
2. Building & other civil work 20.35
3. Plant & machinery 77.00
4. Others 12.10
113.85
6. TOTAL PROJECT COST:
A. Fixed cost 113.85
B. Margin for working capital 22.00
135.85
7. SOURCE OF FUNDS:
a. Own capital 40.48
b. Term loan from financial corporation
Land 75% of 4.40 03.30
Buildings 75% of 20.35 15.25
P & M 75% of 77.00 57.25
Other assets 75% of 12.10 09.07
85.37
C. Un secured loan 10.00
135.85
8. COST OF PRODUCTION PER ANNUM: 25000 MT
A. RAW MATERIAL:
S.No. Item Qty Rate / MT Amount in Lacs
1 Quick lime 21750 MT 1600 348.00
B. PACKING
HDPE Bags (40 Kg)
1. New 606250 @ 8/- 48.50
2. Used 187500 @ 4/- 07.50
3. Stitching expenses 01.50
57.50
C. UTILITIES:
Power & Water 09.00
D. WAGES & SALARIES:-
a. Wages 15.00
b. Others 04.00
19.00
E. OTHER EXPENSES 15.00
F. INTEREST:-
a. Term loan Rs. 85.37 @ 20% 15.36
b. On working capital loan on 10.26
57.00 @ 18%
c. Unsecured loan on Rs. 10.00 @ 18% 01.80
27.42
G. DEPRECIATION:
a. Building Rs. 20.35 lacs @5% 01.02
b. P & M Rs. 77.00 lacs @ 20% 15.40
c. Other assets Rs. 12.10 lacs @15% 01.81
18.23
TOTAL COST OF PRODUCTION 494.15
9. SALES REALISATION:
1. Hydrated lime grade A 17500 MT @ 2600/- 455.00
2. Hydrated lime grade B 7500 MT @ 1500/- 112.50
567.50
Less sales expenses @ 3% 17.00
Net sales realization 550.50
10. PROFITABILITY:
1. Total cost of production 494.15
2. Sales realization: 550.50
56.35
11. WORKING CAPITAL:
S.No. Item Period Margin Total Amount Bank Fund Margin Money
1 Raw Material ½ month 25% 14.50 10.88 3.62
2 Packing material1 month 25% 04.80 3.60 1.20
3 Finished goods ¼ month 25% 9.34 7.00 2.34
4 Receivables 1 month 25% 47.30 35.50 11.80
5 Expenses 1 month 100% - 3.00
Total 78.94 56.98 21.96
Say 79.00 57.00 22.00