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ECONOMIC HIGHLIGHTS FOR THE MANUFACTURE OF
PRECIPITATED CALCIUM CARBONATE
Capacity 25 M.T./DAY

1. Production Basis:						


	a.  No.of days				:  300 days/Year		
	b.  No. of shifts per day		:  Three 		
	c.  Production Capacity			:  7500 M.T.		
	d.  Production Envisaged		:  6000 M.T./annum		
2. Fixed Cost: (Rs.in Lacs) a. Land 10000Sq Mtrs @Rs.100/- 10.00 b. Buildings 30.00 3. PLANT AND MACHINERY:- Complete Plant 85.45 Exclusions 25.55 111.00 Add:- a) Taxes/duties/Transportation @ 15% 16.00 b) Erection charges &know-how 7.00 c) Electrification 12.35 36.00 147.00 4. OTHER FIXED ASSETS:-- a. Laboratory equipments 1.00 b. Weighing Scale 1.00 c. Furniture & Fixtures 2.00 d. MotorVehicles 6.00 e. Preliminary & preoperative exp. 15.00 25.00 5. OTHER CIVIL WORK:- a. Storage Tank & Settlers 4.00 b. Foundations, Pillers & Brick linings 6.00 10.00 6. TOTAL PROJECT COST i. Land 10.00 ii. Building 30.00 iii. Plant & Machinery 147.00 iv. Other 25.00 v. Civil work 10.00 vi. Margin Money For working capital 32.75 TOTAL PROJECT COST 254.75 7. SOURCE OF FINANCE:- 1. Own contribution 68.25 2. Term loan 239 * 75% 166.50 3. Unsecured loans 20.00 254.75 8. COST OF PRODUCTION/ANNUM 1. Raw Materials M.T. Rate Amount a. Lime Stone 8625 350 30.00 b. Pearl Coke 1450 3000 43.50 c. Coal for Boiler 300 3000 9.00 d. L.D.O. 180 10000 18.00 100.70 2. Utilities a. Power: 48.00 b. Water 2.00 50.00 3. Packing Materials a. HDPE Laminated bags -- of 25 Kg . 300000 bags @15/- 45.00 b. Others 3.00 48.00 For 7500 M.Tons 198.70 For 6000 M.Tons 158.96 say 159.00 4. Wages & salary:- 36.00 5. Other Expenses:- a. Postage , Telegram , Telephone etc. , 3.00 b. Conveyance & motor car 3.00 c. Repairs /Maint.& Spares 15.00 d. Advertisement & Publicity 3.00 e. Staff welfare 3.00 f. Printing & Stationary 1.00 g. Legal Exp. 2.00 h. Others 3.00 33.00 6. Interest : @ 18% a. On term loan 166.50 29.97 b. On working capital loan 50.00 9.00 c. On unsecured loan 20.00 3.80 42.77 7. Depreciation:- a. Building 30.00@ 5% 1.50 b. Plant & Machinary 147.00 @20% 29.40 c. Others 35.00 5.25 36.15 306.92 TOTAL COST OF PRODUCTION: say 307.00 9. SALES REALISATIONS:- 1. P.C.C 6000 M.T. @ 8/- Kg. 480.00 10. PROFITABILITY:- i. Total cost of production 307.00 ii. Sales realization 480.00 Less: Selling Exp.@5% 24.00 456.00 149.00 11. WORKING CAPITAL REQUIREMENT (Rs.in lacs) No. Item Period Amt. Margin Bank Own 1 Raw Materials, 1/2 month 6.50 25% 4.88 1.62 Packing, Utilities 2 Goods in process 1/30 month 3 Finished Goods 90% of selling price 1/2 month 18.40 25% 13.80 4.60 4 Receivable 1 month 40.00 25% 30.00 10.00 5 Expenses 3 month 16.40 100% 0.00 16.40 Grand total 81.30 48.68 32.62 say 81.50 48.75 32.75 DETAILS OF BUILDINGS Sq Ft. Rate Amt 1 Shed near Kiln 40*20*18' 800 150/- 1.20 2 Factory Building a. 40 1/2' *60' *30' 2430 300/- 7.30 b. 67 1/2' *60' *18' 4050 200/- 8.10 3 Godown for Finished Goods Lab. 30' *60' *18' 1800 200/- 3.60 4 Boundary wall, Gates, Roads 5.30 5 Administrative Office50'*30'*12'1500 300/- 4.50 Provision for contigencies has not been taken POWER AND ELECTRICITY For Plant/Process 300 H.P. Light Load & others 25 H.P. 325 H.P. NOTES: 1) Provision for the following has not been made:- a) Contingencies b) D.G. Set c) Tube Well OPTIONAL: Film Evaporator for producing Pharmaceutical Grade